Hebei Ruiyun Wire Mesh Technology Co., Ltd.
- lilychen@raywiremesh.com
- +86 183 3088 8838
- +86 139 3181 3092
Hebei Ruiyun Wire Mesh Technology Co., Ltd.
Nickel sintered mesh is a porous metal material made from multiple layers of high-purity nickel mesh through a high-temperature sintering process. The sintering process permanently bonds the metal mesh layers together, forming a solid and stable multilayer structure. Nickel sintered mesh combines the high electrical conductivity, excellent corrosion resistance, and superior mechanical properties of nickel, making it suitable for demanding industrial environments such as filtration, catalysis, battery applications, and high-temperature gas treatment.
1. Multilayer Sintered Structure: Nickel sintered mesh is made by sintering multiple layers of nickel wire mesh at high temperatures. The multilayer structure provides enhanced mechanical strength and compression resistance, making it suitable for high-load and high-pressure applications.
2. High Porosity and Uniform Pore Size: The sintering process creates a stable porous structure between mesh layers, resulting in high porosity and uniform pore distribution, which ensures filtration precision and smooth fluid flow.
3. Excellent Corrosion Resistance: Nickel offers good resistance to oxidation and corrosion, allowing nickel sintered mesh to maintain long-term stability in acidic, alkaline, and oxidative environments, making it ideal for harsh chemical conditions.
4. High-Temperature Stability: Nickel sintered mesh can operate stably in high-temperature environments, making it suitable for high-temperature gas filtration and catalytic reactions due to its high thermal stability.
5. Good Mechanical Strength: The sintering process enhances the mechanical properties of the nickel mesh, providing excellent pressure resistance and tensile strength, making it suitable for filtration and support applications under high-pressure conditions.
| Material | High-purity nickel, typically with a purity of 99% or higher. |
| Number of Layers | Common nickel sintered meshes are made by sintering 3 to 5 layers of nickel mesh, with the possibility of adding more layers to increase strength and filtration precision as needed. |
| Wire Diameter | The nickel wire diameter typically ranges from 0.05 mm to 0.3 mm. |
| Pore Size and Filtration Precision | Pore size ranges from 5 to 200 microns, with filtration precision customizable to meet various fluid filtration requirements. |
| Dimensions | Standard dimensions can be customized according to customer requirements. Available in sheet or roll form, with thickness ranging from 0.5 mm to 5 mm. |
1. Filtration and Separation:
o Liquid Filtration: Nickel sintered mesh is widely used in chemical, pharmaceutical, and food industries for liquid filtration, effectively removing impurities and ensuring the purity of liquids, especially in handling corrosive media.
o Gas Filtration: Nickel sintered mesh is used as a filtration material in high-temperature gas treatment and purification, suitable for gas filtration in petrochemical and power industries to ensure efficient and safe purification.
2. Catalyst Support:
o Chemical Catalysis: With its high surface area and porous structure, nickel sintered mesh is commonly used as a catalyst support, particularly in hydrogenation and reforming reactions, helping to improve catalyst distribution and reaction efficiency.
3. Battery and Electrochemical Applications:
o Electrode Material: Nickel sintered mesh is used as an electrode material in battery applications, enhancing electrode material adhesion and electrochemical reaction uniformity, which improves battery performance and cycle life.
4. High-Temperature Gas Treatment:
o Heating and Heat Dissipation Components: Nickel sintered mesh, with good thermal conductivity and high-temperature stability, can be used as a component for heaters and heat dissipation in high-temperature environments, maintaining stable operation.
5. Multiphase Separation:
o Liquid-Liquid or Solid-Liquid Separation: Nickel sintered mesh is suitable for multiphase separation in chemical processes, such as liquid-liquid or solid-liquid separation, performing excellently in high-temperature and high-pressure conditions to ensure efficient and stable system operation.
1. High Mechanical Strength and Structural Stability: The sintering process significantly enhances the mechanical strength of the nickel mesh, making it suitable for filtration and support applications in high-pressure and high-load environments.
2. Corrosion and High-Temperature Resistance: Nickel sintered mesh maintains stability in high-temperature and acidic or alkaline environments, making it especially suitable for harsh industrial conditions, reducing material replacement frequency.
3. Efficient Filtration Performance: The multilayer structure and uniform porosity give nickel sintered mesh efficient filtration capabilities while maintaining low fluid resistance, ensuring high efficiency and precise filtration.
4. Flexibility and Customizability: Nickel sintered mesh can be customized in terms of specifications, layers, and pore sizes to meet diverse requirements for filtration precision, strength, and environmental resistance in various industries.
· Enhanced Catalysis and Filtration Efficiency: The high surface area and uniform porous structure of nickel sintered mesh significantly improve chemical reaction efficiency and filtration precision, making it suitable for high-demand industrial applications.
· Stable High-Temperature Performance: Nickel sintered mesh maintains excellent mechanical and chemical stability in high-temperature environments, ensuring reliable long-term operation of equipment while reducing downtime and maintenance costs.
· Suitable for Harsh Environments: Nickel sintered mesh performs exceptionally well under high-pressure, high-temperature, and corrosive conditions, making it widely applicable in the chemical, energy, and pharmaceutical industries to meet various application needs.
Nickel sintered mesh, with its unique physical and chemical properties, is an ideal material for numerous industrial applications. Whether used for high-precision filtration, as a catalyst support, or in multiphase separation under high-temperature and corrosive conditions, nickel sintered mesh exhibits outstanding performance and extensive adaptability.
Company Advantages
Robust Infrastructure
Hebei Ruiyun Wire Mesh Technology Co., Ltd. owns modern production equipment and advanced production processes. The company covers an area of 30,000 square meters and is equipped with over 180 fully automated production lines, including cutting machines, drawing machines, weaving machines, and welding equipment. With an annual production capacity of over 120,000 square meters, we efficiently meet the demands of large orders. The company has fixed assets of RMB 35 million, ensuring our leading position in the industry.
Frequently Asked Questions (FAQ)
Q:Are you close to the port?
Q:What is your delivery time?
Q:Are you a manufacturer?
Q:What is the minimum order quantity?
Q:Can you provide custom sizes or shapes?
Q:What grade of nickel material do you use?
Contact our professional team to customize wire mesh products for you !
Our R&D center is equipped with advanced testing equipment capable of performing various physical and chemical performance tests to ensure product quality meets international standards.
