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Hebei Ruiyun Wire Mesh Technology Co., Ltd.

Nickel Foam

Battery Nickel Foam

Battery nickel foam is a porous structure made from high-purity nickel material, widely used as an electrode material in batteries. Its three-dimensional open-cell structure provides greater specific surface area and higher electron and ion conductivity for battery reactions, significantly enhancing overall battery performance. Due to its outstanding electrochemical properties, battery nickel foam is a critical component in various battery types, including nickel-metal hydride (Ni-MH), nickel-cadmium (Ni-Cd), and lithium-ion batteries.

Parameters

  • Thickness: 0.05mm - 25mm

  • PPI (Pores Per Inch): 20 - 200ppi

  • Surface Density: 180g - 3000g

  • Maximum Length: 200m

  • Maximum Width: 980mm

  • Nickel Purity: ≥99.8%

  • Porosity: 50% - 98%

  • Electrical Conductivity: Excellent, suitable for battery and electrode materials

  • Thermal Conductivity: High, ideal for heat dissipation applications

  • Operating Temperature: Up to 1150℃

  • Applications: Widely used in battery electrodes, catalyst carriers, heat dissipation materials, filtration, etc.

  • Packaging: Standard export packaging to ensure safe transport


Features

1. High Porosity: Battery nickel foam has a porosity of over 95%, ensuring more uniform electrode reactions and effectively increasing battery capacity.

2. Excellent Conductivity: The pure nickel material offers superior conductivity, ensuring efficient electron transfer, which reduces the internal resistance of the battery and improves discharge efficiency.

3. Mechanical Strength and Stability: Nickel foam possesses excellent mechanical strength, allowing it to maintain structural stability during battery assembly and long-term use, ensuring the reliability of the electrode material.

4. Lightweight Design: Its porous structure gives it an extremely lightweight nature while maintaining high electrochemical activity, contributing to the lightweight design of the battery as a whole.

Application

· Nickel-Metal Hydride (Ni-MH) Batteries: Nickel foam, used as a substrate for the positive electrode, can effectively increase the load of active materials, providing higher energy density and longer battery life.

· Nickel-Cadmium (Ni-Cd) Batteries: Nickel foam used as the electrode substrate improves discharge capability and cycling performance, with good durability.

· Lithium-Ion Batteries: In lithium-ion batteries, nickel foam can serve as a conductive skeleton or support material, enhancing the contact area between the electrode material and the electrolyte, thereby improving charge-discharge rates and overall efficiency.

Advantages

1. Enhanced Electrode Activity: The porous structure of nickel foam increases the adhesion area of active materials, thereby improving battery capacity and reaction efficiency.

2. Improved Battery Performance: With low internal resistance and good current distribution, nickel foam helps increase charge-discharge efficiency and reduce energy losses.

3. High Reliability: The stable structure, pressure resistance, and impact resistance ensure excellent performance during long-term charging and discharging cycles.

4. Environmentally Friendly and Recyclable: Nickel is easy to recycle, and batteries made with nickel foam are more environmentally friendly.

Application Advantages

· Extended Cycle Life: The high porosity of nickel foam not only increases the utilization of active materials but also reduces the degradation of the battery during charge-discharge cycles, effectively extending battery life.

· Efficient Charge-Discharge Capability: Battery nickel foam provides a larger surface area and unobstructed ion channels, making the charging and discharging process faster and more efficient.


The unique properties of nickel foam make it an indispensable key material in the battery field. Whether it is enhancing energy density, extending battery life, or achieving environmentally sustainable development, battery nickel foam shows significant advantages, making it an ideal choice for battery performance upgrades.

Company Advantages

Robust Infrastructure

Robust Infrastructure

Hebei Ruiyun Wire Mesh Technology Co., Ltd. owns modern production equipment and advanced production processes. The company covers an area of 30,000 square meters and is equipped with over 180 fully automated production lines, including cutting machines, drawing machines, weaving machines, and welding equipment. With an annual production capacity of over 120,000 square meters, we efficiently meet the demands of large orders. The company has fixed assets of RMB 35 million, ensuring our leading position in the industry.

Payment & Shipping

Payment Methods

We offer multiple convenient payment options, including wire transfer and PayPal, ensuring that customers can choose the payment method that best suits their needs, offering convenience and flexibility.

Shipping Methods

Samples and small orders are typically shipped via DHL, FedEx, or UPS, ensuring that products are delivered quickly and safely, enhancing the user experience.

Frequently Asked Questions (FAQ)

Q:What grade of nickel material do you use?

We use N6 grade nickel, which ensures our products offer excellent conductivity, corrosion resistance, and mechanical properties, particularly in the production of foam nickel, nickel wire mesh, and nickel felt.

Q:Are you close to the port?

Yes, our company is advantageously located near Tianjin Port, one of the world's largest ports. This geographical advantage allows us to quickly and efficiently ship products to customers worldwide. Whether by sea or air, we can provide fast and reliable logistics services to ensure your products are delivered safely and on time.

Q:What is your delivery time?

Our delivery time is highly flexible and can be adjusted based on stock availability and order requirements. If the product you order is in stock, we typically ship within 2 days. For custom orders, the delivery time varies based on the complexity and quantity of the order, usually ranging from 7 to 30 days. We will make every effort to complete your order as quickly as possible and ensure timely delivery.

Q:Are you a manufacturer?

Yes, we are a professional manufacturer specializing in the production of foam nickel, nickel wire mesh, nickel felt, stainless steel wire mesh, and other metal mesh products. Our production facilities are equipped with world-class equipment and technology, strictly adhering to ISO standards to ensure that every product meets the highest quality requirements. We also have a dedicated R&D team committed to product innovation and technology improvement to meet the evolving market demands.

Q:What is the minimum order quantity?

Our minimum order quantity is very flexible, accommodating orders of all sizes. Whether you need small custom pieces starting from 200x300mm or large bulk orders, we can fulfill your needs. Our production system and inventory management effectively support efficient delivery for different orders.

Q:Can you provide custom sizes or shapes?

Absolutely! We support customization based on the specific needs of our customers. In addition to standard rectangular and square nickel wire mesh, we can customize various shapes, including round, oval, diamond, and other irregular shapes. We can also perform punching, cutting, and other special treatments according to your design requirements to ensure the product perfectly meets your application needs. We are also happy to provide samples for your evaluation to ensure your satisfaction with the final product.

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