Hebei Ruiyun Wire Mesh Technology Co., Ltd.
Nickel crimped mesh is a metallic mesh material made by interweaving high-purity nickel wires and processing them through a crimping technique. The high-purity nickel wires are woven into a stable structure through a unique crimping process, creating a durable and elastic mesh. Nickel crimped mesh combines the excellent properties of nickel, such as high electrical conductivity, outstanding corrosion resistance, and mechanical strength. It is widely used in chemical filtration, battery current collectors, construction structures, sieving, classification, and protective applications across various industries.
1. High Strength and Durability: The crimping process results in firm intersection points, giving nickel crimped mesh excellent strength and durability, making it suitable for long-term use in high-load environments without deformation.
2. Excellent Corrosion Resistance: Nickel is known for its resistance to corrosion, making nickel crimped mesh suitable for acidic and alkaline environments, maintaining stability even in harsh conditions.
3. Stable Mesh Structure: The crimping process ensures that each intersection point is tightly bound, providing high impact resistance and wear resistance, enhancing the stability and durability of the mesh.
4. High Electrical Conductivity: Nickel's excellent electrical conductivity allows nickel crimped mesh to perform well in applications requiring electrical conduction, such as battery electrodes and electrochemical applications.
5. Flexibility and Good Permeability: The mesh structure of nickel crimped mesh provides good permeability, suitable for gas and liquid filtration and separation. It also has a certain degree of flexibility, making it easy to shape into various forms.
Material | High-purity nickel (Ni), typically with a purity of 99% or higher. |
Wire Diameter | Nickel wire diameter generally ranges from 0.1 mm to 5 mm, customizable based on specific application needs. |
Mesh Size | Mesh sizes can vary from 1 mm to 50 mm, and the mesh size and density can be adjusted to meet different filtration precision and strength requirements. |
Width and Length | Nickel crimped mesh is available in widths ranging from 0.05 m to 2 m, and the length can be customized according to customer needs. It is typically provided in roll or sheet form. |
1. Chemical Processing and Filtration:
o Liquid and Gas Filtration: Nickel crimped mesh is widely used in the chemical and petrochemical industries for filtering corrosive liquids and gases, effectively removing particles and impurities to ensure fluid purity.
o Catalyst Support Material: Due to its open and stable structure, nickel crimped mesh is used as a support material for catalysts, promoting even catalyst distribution and improving chemical reaction efficiency.
2. Battery and Electrochemical Applications:
o Current Collector Material: Nickel crimped mesh is used as a current collector in nickel-metal hydride and lithium-ion batteries, providing good electrical conductivity and supporting stable adhesion of electrode materials, which enhances battery performance and lifespan.
o Electrode Support: In electrochemical devices, nickel crimped mesh serves as an electrode substrate, ensuring good electrical conductivity and mechanical stability, suitable for use in electrolyzers and fuel cells.
3. Construction and Structural Applications:
o Architectural Decoration and Fencing: Nickel crimped mesh is often used for building decoration and fencing due to its corrosion resistance and attractive metallic appearance, combining practicality with aesthetic appeal.
o Structural Support and Protection: Nickel crimped mesh is also used for structural support and protective barriers, such as safety guards and mechanical protection covers, providing high strength and durability.
4. Screening and Classification:
o Ore and Powder Classification: Nickel crimped mesh is used for screening and classifying ores, sands, and chemical powders. It has good wear resistance and corrosion resistance, ensuring reliability during long-term use.
5. Heat Dissipation and Electromagnetic Shielding:
o Heat Dissipation Structure: With high thermal conductivity and a mesh structure, nickel crimped mesh is suitable for use in heat management systems, helping dissipate heat generated during equipment operation.
o Electromagnetic Shielding: Due to the electrical conductivity and porous structure of nickel, nickel crimped mesh can be used as an electromagnetic shielding material to reduce electromagnetic interference for electronic devices.
1. High Strength and Corrosion Resistance: Nickel crimped mesh provides excellent mechanical strength and corrosion resistance, making it ideal for long-term use in harsh environments and reducing maintenance and replacement frequency.
2. Good Filtration and Permeability: The stable mesh structure ensures uniform pore distribution, effectively filtering impurities in liquids and gases while maintaining good fluid permeability.
3. Multifunctionality and Wide Applicability: Nickel crimped mesh can be used for filtration, screening, support, and protection in various applications, with mesh size, wire diameter, and dimensions customizable based on specific requirements.
4. High Conductivity and Heat Dissipation: Nickel's excellent electrical and thermal conductivity makes nickel crimped mesh advantageous in battery current collection and heat management, effectively enhancing equipment efficiency.
· Enhanced Electrochemical Efficiency: In battery applications, nickel crimped mesh significantly improves electrode reaction efficiency, increasing energy density and charge-discharge rates.
· Structural Stability and Durability: The crimping process gives nickel crimped mesh strong intersection points, ensuring stable structure under high pressure and heavy load conditions.
· Flexible Adaptability: The versatile design of nickel crimped mesh allows it to meet specific requirements in various industries, providing excellent performance in applications ranging from complex filtration systems to architectural decoration.
Nickel crimped mesh, with its high electrical conductivity, corrosion resistance, structural stability, and multifunctional properties, is an ideal choice for a wide range of industrial applications. Whether used for chemical filtration, battery electrodes, architectural decoration, or mechanical protection, nickel crimped mesh exhibits outstanding performance and broad adaptability.
Company Advantages
Robust Infrastructure
Hebei Ruiyun Wire Mesh Technology Co., Ltd. owns modern production equipment and advanced production processes. The company covers an area of 30,000 square meters and is equipped with over 180 fully automated production lines, including cutting machines, drawing machines, weaving machines, and welding equipment. With an annual production capacity of over 120,000 square meters, we efficiently meet the demands of large orders. The company has fixed assets of RMB 35 million, ensuring our leading position in the industry.
Frequently Asked Questions (FAQ)
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Q:What is the minimum order quantity?
Q:Can you provide custom sizes or shapes?
Q:What grade of nickel material do you use?
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Our R&D center is equipped with advanced testing equipment capable of performing various physical and chemical performance tests to ensure product quality meets international standards.